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Harris&Bruno ExcelCoat ZR

H&B EXCELCOAT ZR
FLOOD COATER

The fully automated ExcelCoat ZR is a workhorse of a machine, built to shine in demanding production environments. With separate coating/wash-up functions for each coating chemistry, the ZR is ideal for printers routinely switching between UV, AQ & Primer.

  • Chamber/Anilox Metering System
  • Dedicated coating circuits equals no
    cross contamination
  • Up to 50 saved jobs
  • Optional Corona Treatment Unit
  • High Pile Feeder and Stacker
  • Offline or Inline (with infeed bridge)
  • Ideal for B2 format (B1 format with extended
    feeder and stacker)
  • Integrated Remote Support System
  • H&B service and support available 24/7
    worldwide

1. PALLET-ACCESSIBLE HIGH
PILE FEEDER

 

2. CHAMBER/ANILOX
COATING STATION

 

3. CENTRALIZED PLC/ TOUCH SCREEN

 

4. COATING CIRCULATOR WITH
AUTOMATED WASH-UP

5. FULL-LENGTH VACUUM
CONVEYOR

 

6. MOVEABLE IR WITH QUARTZ
LAMPS & AIR KNIVES

 

7. UV SYSTEM

 

8. PALLET-ACCESSIBLE HIGH
PILE STACKER

TECHNICAL
SPECIFICATIONS

SHEET SPECIFICATIONS
Max. Coating Width
30 in (762 mm)
Min. Sheet Size (Hand-Fed)
6 x 6 in (152 mm x 152 mm)
Max. Sheet Size (Machine-Fed)
30 x 30 in (762 x 762 mm)
Min. Sheet Thickness
UV: min. 0.006 in/0.15 mm caliper at reduced speed
(approx. 65# cover/175 gsm coated)
AQ: min. 0.008 in/0.20 mm caliper at reduced speed
(approx. 80# cover/200 gsm coated)
Min. Sheet Thickness
* With TS 2.0 Thin Substrate System
UV: min. 0.003 in/0.075 mm caliper at reduced speed
(approx. 70# text/90 gsm coated)
AQ: min. 0.004 in/0.10 mm caliper at reduced speed
(approx. 80# text/115 gsm coated)
Max. Sheet Thickness
0.024 in (0.61 mm)
SYSTEM SPECIFICATIONS
Type
B2+ sheetfed UV inkjet press
Resolution
1,200 x 1,200 dpi
Ink
UV Ink
Number of colours
4
Printing speeds
3,000 sph (single-sided)
1,500 sph (double-sided)
Sheet size
Up to 585 x 750 mm
Sheet thickness
0.06 – 0.6 mm (single-sided)
0.06 – 0.45 mm (double-sided)
Dimensions
5,400 (W) x 3,000 (D) x 2,400 (H) mm
Machine weight
Approx. 9000 kgTechnical
SPEED SPECIFICATIONS
Max. Speed of Standard Coater
220 feet per minute (67 meters per minute)
Note: Specialized coatings / substrates may require reduced speeds
Landscape Sheets (Machine-Fed)
8.5 x 11 in (215 x 279 mm)
12,700 sheets per hour
12 x 18 in (305 x 457 mm)
9,900 sheets per hour
14 x 21 in (356 x 533 mm)
8,800 sheets per hour
21 x 30 in (533 x 762 mm)
6,300 sheets per hour
28 x 40 in (711 x 1,016 mm)
5,000 sheets per hour
Portrait Sheets (Machine-Fed)
28 x 40 in (711 x 1,016 mm)

3,600 sheets per hour
SET-UP & CLEAN-UP TIME
Automated Set-up Time
5 Minutes
Automated Wash-Up Time
10 Minutes
COATING SPECIFICATIONS
Types of Coating
Gloss UV, High Gloss UV, Matte UV, Specialty UV, AQ, Primer
POWER REQUIREMENTS
Power
USA: 480 VAC | Three Phase
Europe/APJ: 400 VAC | Three Phase
Air
8 cfm at 90 psi (225 I/min at 6 bar)
Venting
12 in (305 mm) Exhaust duct to outside
FLOOR SPACE REQUIREMENTS
ZR30
Base Coater: 12 ft L x 4.4 ft W (3.66 x 1.34 m) 5000 lbs (2268 kg)
Coater & Feeder: 17 ft L x 4.4 ft W (5.18 x 1.34 m) 6800 lbs (3084 kg)
Coater, Feeder & Stacker: 21.5 ft L x 4.4 ft W (6.55 x 1.34 m)
7800 lbs (3538 kg)

* All ExcelCoats should have 3 ft (1 m) working space around all sides.